contact slip analysis

Sid_22073
Sid_22073 Altair Community Member
edited May 2023 in Community Q&A

Hello,

I want to find the torque required for the slip of the interference fit.

Could someone help me how can I do it.

If Could you please provide me any short sample opristruct deck (.fem file) or explain detail will help me.

I saw some of the posts earlier, but could not understand fully.

Thanks and I appriciate your help in advance !!

THanks for the help.

Looking forward for your reply.

Best Answer

  • Adriano_Koga
    Adriano_Koga
    Altair Employee
    edited May 2023 Answer ✓
    Sid_22073 said:

    Hello,

    I have run 2 cases with SLIDING and with friction 0.12 between the pairs.

    Please see the results below of the reaction moments about X axis.

    The curves are pretty straight, I would rather expect a quadratic curve i.e increase in torque and after some time the torque decreases

    Is my problem setup correct ?

    Please note I applied SPCD of 6.28319 radian ie 360 degrees

    can somebody help to resolve this if not correct ?

     

    image

    I did this small model here.

    I got a decrease in the torque after some rotation.

    I have 2 loadcases:

    - press-fit

    - rotation continuing from LC1

    on the right corner in the bottom you will see torque x rotation

    image

Answers

  • Adriano_Koga
    Adriano_Koga
    Altair Employee
    edited April 2023

    could you add a few more details on what are you trying to accomploish, and maybe add some pictures?

     

    If you want one part to be iserted into another, you will need a LGDISP contact with Continuous or Finite Sliding at least.

    But with so few details it is hard to give you more insights.

  • Sid_22073
    Sid_22073 Altair Community Member
    edited April 2023

    image

    The pin (middle part) is assembled by an interference fit.

    I want to now check how much torque this pin can withstand before slipping. For this want to apply torque at both ends of pin along the axis and somehow get the reaction forces and plot this in graph. I would like to see a no-linear curve ( timestep vs reaction force)

    Please check the following .fem file and let me know if run correct. 

    First subcase is for contact

    2nd subcase is for contact + moment

    $$ optistruct
    $
    CONTF(H3D,PCONT) = YES
    CSTRESS(H3D,ALL,NDIV=1) = ALL
    DISPLACEMENT(H3D) = ALL
    GPSTRESS(H3D) = ALL
    SPCFORCE(H3D) = 5
    STRESS(H3D) = YES
    $$------------------------------------------------------------------------------$
    $$                      Case Control Cards                                      $
    $$------------------------------------------------------------------------------$
    $
    $HMNAME LOADSTEP               1"loadstep1"       9
    $
    SUBCASE        1
      LABEL loadstep1
    ANALYSIS NLSTAT
      SPC =        1
      NLPARM =        1
    $
    $HMNAME LOADSTEP               2"loadstep2"       9
    $
    SUBCASE        2
      LABEL loadstep2
    ANALYSIS NLSTAT
    CNTNLSUB YES
      SPC =        1
      LOAD =        9
      NLPARM =        1
      NLOUT =        4
    $$--------------------------------------------------------------
    $$ HYPERMESH TAGS 
    $$--------------------------------------------------------------
    $$BEGIN TAGS
    $$END TAGS
    $
    BEGIN BULK
    $$
    $$  Stacking Information for Ply-Based Composite Definition
    $$
    $
    $HMSET        5        1 "set1" 18
    $HMSETTYPE         5 "non-ordered" 18
    SET     5       GRID    LIST    
    +       2158833 2158834 

    ...

    ..

    ..

    ..

    $$$$ Contact definition

    $HMNAME GROUP                  1"CSurf_pin_CSurf_gear_fuelpumpside" "CONTACT"
    $HWCOLOR GROUP                 1      48
    $$
    $$  CONTACT Data
    $$
    CONTACT        1   SLIDE       1       2                        -0.037  
    +                 CONSLI
    $
    $$
    $HMNAME GROUP                  2"CSurf_Gear_outputside_CSurf_pin_1" "CONTACT"
    $HWCOLOR GROUP                 2      49
    CONTACT        2   SLIDE       3       4                        -0.037  
    +                 CONSLI
    $

    ..

    ..

    ..

    $$
    $$  Nonlinear Parameters
    $$
    $
    $HMNAME LOADSTEPINPUT        1"nlparrm"
    NLPARM         1      10     0.0                      25        
    $
    $$
    $$  Output Parameters
    $$
    $
    $HMNAME LOADSTEPINPUT        4"loadstepinput4"
    NLOUT          4NINT          10

    ..

    ..

    ..

    $$  Global SPC Data

    SPC            1  212226  123456     0.0
    SPC            1  212227  123456     0.0

    $$  Also SPC Data ends of Pin ( Blue part)

    SPC            1 2158834  123456     0.0
    SPC            1 2158833  123456     0.0
    $$
    $$  SPCD Data
    $$
    SPCD           9 2158834       4 6.28319
    SPCD           9 2158833       4 6.28319
    ENDDATA

  • Sid_22073
    Sid_22073 Altair Community Member
    edited April 2023

    Hello,

    I have run 2 cases with SLIDING and with friction 0.12 between the pairs.

    Please see the results below of the reaction moments about X axis.

    The curves are pretty straight, I would rather expect a quadratic curve i.e increase in torque and after some time the torque decreases

    Is my problem setup correct ?

    Please note I applied SPCD of 6.28319 radian ie 360 degrees

    can somebody help to resolve this if not correct ?

     

    image

  • Adriano_Koga
    Adriano_Koga
    Altair Employee
    edited May 2023 Answer ✓
    Sid_22073 said:

    Hello,

    I have run 2 cases with SLIDING and with friction 0.12 between the pairs.

    Please see the results below of the reaction moments about X axis.

    The curves are pretty straight, I would rather expect a quadratic curve i.e increase in torque and after some time the torque decreases

    Is my problem setup correct ?

    Please note I applied SPCD of 6.28319 radian ie 360 degrees

    can somebody help to resolve this if not correct ?

     

    image

    I did this small model here.

    I got a decrease in the torque after some rotation.

    I have 2 loadcases:

    - press-fit

    - rotation continuing from LC1

    on the right corner in the bottom you will see torque x rotation

    image

  • Sid_22073
    Sid_22073 Altair Community Member
    edited April 2023

    Hi,

    Thanks for the answer.

    Is the SPCD i.e enforced rotation given to both ends of the shaft ?

    Did you use friction ?

    If possible Can you please share the model ?

    Kind regards,

    SId

  • Adriano_Koga
    Adriano_Koga
    Altair Employee
    edited April 2023
    Sid_22073 said:

    Hi,

    Thanks for the answer.

    Is the SPCD i.e enforced rotation given to both ends of the shaft ?

    Did you use friction ?

    If possible Can you please share the model ?

    Kind regards,

    SId

    the model was there in my reply.

     

    I've used SPC directly to impose rotation to one end only, attached to the RBE2.

    I've used friction, otherwise there would be no decrease in torque, right?

  • Adriano_Koga
    Adriano_Koga
    Altair Employee
    edited April 2023

    the model was there in my reply.

     

    I've used SPC directly to impose rotation to one end only, attached to the RBE2.

    I've used friction, otherwise there would be no decrease in torque, right?

    i would add CONTF output in order to check the change in contact status, from stick to slip, when slippage starts to occur.

  • Sid_22073
    Sid_22073 Altair Community Member
    edited May 2023

    Thank you very much !!