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Error 14 at a composite sandwich structure analysis

User: "Altair Forum User"
Altair Employee
Updated by Altair Forum User

Hello guys,

 

I'm currently trying to simulate a 3 point bending test to get the best material arrangement for high bending stiffness in a composite monocoque, while keeping the weight low.

 

The laminate i strive for is a sandwich structure with an aramide honeycomb core in the centre and three plies of different material on top and on the bottom. 

 

These are the steps I did so far:

 

1) I created a CAD model, imported it to HyperMesh, organized the componets (specimen, impactor, support) and meshed them with 2D elements.

 

2) I created the materials. MAT1 for the impactor and the support of the 3 point bending test, MAT8 for the different plies and MAT9ORT for the honeycomb core. 

 

3) After that I created the properties. PSHELL with an elementthickness of 2 for the impactor and support, PCOMPP for the plies and PSOLID with the honeycomb material for the core.  

 

4) Then I created the different plies. 6 with the MAT8 material for the top and bottom layers and 5 with the MAT9ORT material for the core to get a total of 5 elements over the thickness of the core. The material type for all plies is ORTHOTROPIC.

 

5.1) I created a laminate with the 5 core plies and then did a 'shell to solid conversion' with this laminate. After that I got a new component with 5 elements over the thickness.

 

[5.2) In a second try I did the 'shell to solid conversion' with the plies of the core which led to the same result as 5.1]

 

6) I assigned the PCOMPP property to the specimen elements, otherwise the laminate and layers weren't visible over 2D detailed element representation.

 

7) I updated the laminate with the other 6 plies.

 

8) Finally I created the load collectors and the load step, an output request for CSTRAIN and CSTRESS

 

9) I started OptiStruct to run the analysis.

 

But after a few seconds i got these errors: 

 

*** ERROR 14: Missing      MAT #    5 referenced by     PLY # 7,
    (existing MAT with this ID is of incorrect type).
 *** ERROR 14: Missing      MAT #    5 referenced by     PLY # 8,
    (existing MAT with this ID is of incorrect type).
 *** ERROR 14: Missing      MAT #    5 referenced by     PLY # 9,
    (existing MAT with this ID is of incorrect type).
 *** ERROR 14: Missing      MAT #    5 referenced by     PLY # 10,
    (existing MAT with this ID is of incorrect type).
 *** ERROR 14: Missing      MAT #    5 referenced by     PLY # 11,
    (existing MAT with this ID is of incorrect type).
 *** Errors with missing, incorrect or duplicate IDs found 5 times.
 
So when I got back to the model to check the properties, I wasn't sure if the PSOLID property and the MAT9ORT material are assigned to the plies in the laminate or to the new created component for the solids of the conversion. 
 
I want to get a laminate with from top to bottom: 3 layers of PCOMPP MAT8, the PSOLID MAT9ORT core and then 3 layers of PCOMPP MAT8 again. Is it even possible to creat such a laminate and if yes, in wich order should I assign the properties and creat the laminate?
Or are there other ways to simulate this kind of sandwich structure in HyperMesh and OptiStruct?
 
Here I uploaded the HM file so you can have a detailed look at my model:

 

I hope you get my problem and can help me fix it.

 

Thanks in advance!

 

 

 

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