Thermal Shell * Baffle In AcuSolve

User: "Junta_20361"
New Altair Community Member
Updated by Junta_20361

Hello expert,

I'm trying to use HW CFD & AcuSolve to simulate some kind of tube & shell heat exchanger.
Attached is my model.

image

Since the structure in my model (tube, shell, fin) is very thin (2mm), so i don't prefer to use solid mesh for them.

I tried to use Thermal shell to define those parts.
However, after complete the setup, i tried to run the solver but it showed below errors:

image

Could you help check my model and give me some advices? or please help me modify the correct BCs.

Thank you very much!

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    User: "Danielle_21252"
    Altair Employee
    Updated by Danielle_21252

    Hello, 

    Our team is looking into your question and will respond as quickly as possible. Thanks for using the Community.

    User: "Junta_20361"
    New Altair Community Member
    OP
    Updated by Junta_20361

    Hello, 

    Our team is looking into your question and will respond as quickly as possible. Thanks for using the Community.

    hi Danielle, 

    Thanks for your response.

    I'll wait for your support.

    User: "dchang"
    Altair Employee
    Updated by dchang

    Hi Junta,

    Sorry for the late reply,

    Please remove thin solids for Tube and Shell. Once you do, it should be okay. You need to keep Baffles for Fins because they are internal surfaces.

    I hope this answers to your question.

    Thanks,

    Steven

    User: "Junta_20361"
    New Altair Community Member
    OP
    Updated by Junta_20361

    Hi Junta,

    Sorry for the late reply,

    Please remove thin solids for Tube and Shell. Once you do, it should be okay. You need to keep Baffles for Fins because they are internal surfaces.

    I hope this answers to your question.

    Thanks,

    Steven

    Hello Dongil,

    Thanks a lot for your reply.

    Removing thin solids for tube & shell will not suitable for my analysis.

    I want to do a thermal simulation, so it's necessary to include the thickness/material of those surface.

    Do you have any idea? Solid meshing for this thin parts seems not practical.

    Thanks!

    User: "dchang"
    Altair Employee
    Updated by dchang

    Okay you need thin solid to emulate the solid thickness.

    After making some corrections to the model (thermal flow removal, initial condition, BCs), I was able to run your case without acuPrep error.   Please see details by checking out the attachment. Note: hm doesn't contain the mesh due to file size limitation.

    Steven

     

    Hi Junta,

    I was wondering if you had a chance to review the model I uploaded earlier. Let us know if your concerns or issues have been addressed.

    Thanks,

    Steven

    User: "Junta_20361"
    New Altair Community Member
    OP
    Updated by Junta_20361

    Hi Junta,

    I was wondering if you had a chance to review the model I uploaded earlier. Let us know if your concerns or issues have been addressed.

    Thanks,

    Steven

    Hi Dongil,
    Sorry for my late response.
    I have checked your model. It can run now.
    However, i see that the baffles are no longer assigned with thin solids
    >> so this seems not fits my desired simulation since the heat will not transfers through the baffles.
    image
    Anyway, thanks you for your great support!