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Problem with Cohesive Zone Modelling (CZM)

User: "LB_01"
Altair Community Member

Hi everyone,

I'm using Optistruct to perform a Double Cantilever Beam adhesive debonding simulation and I'm getting illogical results. As you can see in the picture the adhesive is being stretched a lot and the bigger damage can be seen more towards the fixed end of the beam, which is not how it should be.

Could anybody help me on this? I'm attaching also the .fem model

Thank you so much.

image.png

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    User: "solon"
    Altair Employee

    Hello,

    The cohesive material coordinate system is defined as the element local coordinate system by default or a prescribed system (CORDM = Integer ≥ 0). The material local 3-direction is taken as the cohesive normal direction corresponding to Mode I fracture, and the material local 1- and 2-directions correspond to Mode II and III fracture.

    Please define a local coordinate system in PCOHE, CORDM field, to make sure that you are capturing the correct fracture mode.

    User: "LB_01"
    Altair Community Member
    OP
    Updated by LB_01

    Hi solon,

    Thank you for your response, I'll try. I have also another question. The cohesive elements are stretching a lot even though I enter an high penalty stiffness (kn, ks, kt) which is not realistic. In addition they don't disappear when damaged. How can I fix this not logical behavior? In the picture you can see what is happening to my simulation in a single lap joint bonded with adhesive layer

    image.png

    Thank you again

    User: "solon"
    Altair Employee

    Damage Index (Damage Evolution Index) is calculated for each cohesive element and it starts to grow above 0.0 when the damage for the element begins (that is, when the cohesive damage initiation index reaches 1.0).

    Also, in the model you shared you are imposing large enforced displacement. In that cases large displacement analysis should be used. Please add PARAM,LGDISP,1 to your bulk data.

    User: "LB_01"
    Altair Community Member
    OP

    I have updated my model with everything you shared but it's still not working …

    This is the damage initiation index values, which appear to be very low. I attached also the .fem model, if you have a more detailed look. Thank you so much for your help

    image.png
    User: "solon"
    Altair Employee
    Updated by solon

    You can find attached a similar model, where the cohesive elements fracture for mode 2

    User: "LB_01"
    Altair Community Member
    OP

    I tried to reproduce the extact same model but I'm still getting the element stretched a lot without damaging. I don't know where could be the problem

    User: "solon"
    Altair Employee
    Updated by solon

    Could you try with an another coordinate direction.

    User: "LB_01"
    Altair Community Member
    OP

    Yes, I've just updated the material coordinate system in this way, but it is still giving me the same results on the cohesives. I really don't know why the behavior is not the same in both model. If you want to have a closer look, I've attached the model I'm working on. Thank you so much

    image.png image.png
    User: "solon"
    Altair Employee
    Updated by solon

    Could you try by constraining all DOFS, except from the DOFS corresponding to mode 2 failure? For this model constrain Y,Z and leave X direction

    User: "LB_01"
    Altair Community Member
    OP

    Yes, just tried now but still the same results. But I noticed that in the results it shows me a different coordinate system in respect to the one I defined in the cohesive, which is shown in the picture. Could it be related to this? and if yes, how I can avoid this change?

    image.png
    User: "solon"
    Altair Employee
    Updated by solon

    Bellow, you can find the model with the suggestions I made earlier: Large displacement. constrain Y,Z DOFS and enforce displacement on X direction. The elements are reaching damage index=1.0

    image.png

    According to the documentation: if at least one integration point of the cohesive element is in compression, then it will not get eroded.

    image.png


    User: "LB_01"
    Altair Community Member
    OP

    I'm trying to run your model, but the solver window freezes and no iterations or convergence data appear.

    image.png
    User: "solon"
    Altair Employee

    Hi,

    After some further reviewing of the model. Delamination opening direction I is defined from the grid sequence, and it is perpendicular to the bot/top surfaces.

    https://help.altair.com/hwsolvers/os/topics/solvers/os/cifhex_bulk_r.htm?zoom_highlight=cifhex#:~:text=Corner%20grid%20points%20G1%20through%20G4%20should%20be%20input%20in%20consecutive%20order%20at%20the%20bottom%20face%20of%20the%20cohesive%20element.%20Corner%20grid%20points%20G5%20through%20G8%20should%20be%20defined%20on%20the%20top%20face%20with%20G5%20opposite%20G1%2C%20G6%20opposite%20G2%2C%20and%20so%20on.

    You can re-order the nodal sequence in CIFHEX cards, so that the bottom and the top surface are as expected. You can use solid mapped mesh where the bottom surface mesh comes from existing temporary shell mesh.