Internal Programming error in Optistruct
Hi,
I am get the below error while simulating in Optistruct, This is the first time I am getting this error and I am not able to figure it out, Kindly give me a solution. I tried all the iterations regarding this issue from altair forum , I am using 2017 version, cleared all the temporary files, element count =1166221, Hexa elements, Using NLSTAT with material and contact non linearity and pretension loading.
Starting load increment 1 Current increment 5.0000E-002
Subcase 1 Load step: 5.0000E-02
--------------------------------------------------------------------------------
Nonlinear Error Measures Gap and Contact Element Status Maximum
Iter Avg. U EUI EPI EWI Open Closed Stick Slip Frozen Plststrn
--------------------------------------------------------------------------------
*** INTERNAL PROGRAMMING ERROR ***
in file 'newahashc.c', at location # 993.
HSAS READ ERROR: 1538844784
************************************************************************
OptiStruct error termination report printed to file
'20181102_Yoke_IMS_PI_Nineth_Model_64bit.stat'.
*** WARNING # 8112
Failed deleting file
'D:/Chethan/20181102_Yoke_IMS_PI_Nineth_Model_64bit/20181102_Yoke_IMS_PI_Nineth_M_1268_05_has.rs~'.
************************************************************************
There were 1 WARNING(s) reported during the run.
************************************************************************
Regards,
Chethan
Answers
-
clear all previous files in work folder (close hyperview if it is opened).
check penetration.
0 -
Hi,
- Tried changing the working folder, No hyperview session is opened.
- No Penetration in the model.
- I need to know whether it is a modeling error or memory error. (Waiting for your reply)
0 -
could you show .out file?
0 -
************************************************************************
** **
** **
** OptiStruct 2017.0 **
** **
** Design and Optimization Software **
** from Altair Engineering, Inc. **
** **
** **
** Windows 7 Workstation SP1 (Build 7601) CAE04 **
** 36 CPU: Intel(R) Xeon(R) CPU E5-2699 v3 @ 2.30GHz **
** CPU speed 2300 MHz **
** 120461 MB RAM, 261985 MB swap **
** **
** Build tag: 0846091_9433170_Ce64RBW8UH14M:124987-000 4000020004000 **
************************************************************************
** COPYRIGHT (C) 1996-2016 Altair Engineering, Inc. **
** All Rights Reserved. Copyright notice does not imply publication. **
** Contains trade secrets of Altair Engineering, Inc. **
** Decompilation or disassembly of this software strictly prohibited. **
************************************************************************
*** OptiStruct defaults set from:
install config file: C:/Program Files/Altair/2017/hwsolvers/optistruct.cfg.
NOTE # 9199
MSGLMT=STRICT is active, all messages will be printed.
You can suppress some less important warning messages by use of
MSGLMT=BRIEF or UNREF (in config file or in the input data).
3 PARAM(s) were set:
CHECKEL,NO
I64SLV,YES
LGDISP,1
*** INFORMATION # 3071
SPOINT # 1227083 is automatically generated for PRETENS # 4.
*** INFORMATION # 4736
The realization of node-to-surface contact at large displacements is not
exactly the same as in small displacement (NLSTAT) analysis. No internal
CGAP/CGAPG elements are created in the large displacement case.
*** INFORMATION # 4739
The structure of surface-to-surface contact element is quite different than
that of node-to-surface contact element. No internal CGAP/CGAPG elements are
created for surface-to-surface contact.
*** INFORMATION # 815
The total number of rigid elements, whose rotational dependent d.o.f.
are removed because there is no need to constrain those d.o.f., is 2.
NOTE # 2715
Solver with 64 bit integer is activated.
*** INFORMATION # 3433
MUMPS solver is used by default for nonlinear analysis at subcase 1.
************************************************************************
OPTIMIZATION FILE AND PARAMETER INFORMATION :
---------------------------------------------FEM model file : 20181102_Yoke_IMS_PI_Nineth_Model_64bit.fem
Output files prefix : 20181102_Yoke_IMS_PI_Nineth_Model_64bit
Model read from files:
20181102_Yoke_IMS_PI_Nineth_Model_64bit.fem************************************************************************
************************************************************************
FINITE ELEMENT MODEL DATA INFORMATION :
---------------------------------------Total # of Grids (Structural) : 1127128
Total # of Elements Excluding Contact: 1166219
Total # of N2S Contact Elements : 52381 (no internally created CGAPG)
Total # of S2S Contact Elements : 78916 (no internally created CGAPG)
Total # of Rigid Elements : 2
Total # of Rigid Element Constraints : 9378
Total # of Degrees of Freedom : 3390753
(Structural)
Total # of Non-zero Stiffness Terms : 138268705
Total # of Pretension sections : 1
Element Type Information
------------------------CHEXA Elements : 961154
CTETRA Elements : 187048
CPENTA Elements : 5491
CPYRA Elements : 12526Load and Boundary Information
-----------------------------FORCE Sets : 2
SPC Sets : 1
MPC Sets : 2Material and Property Information
---------------------------------PSOLID Cards : 5
PCONT Cards : 1
MAT1 Cards : 3
MATS1 Cards : 2************************************************************************
************************************************************************
OPTIMIZATION PROBLEM PARAMETERS :
---------------------------------NO DESIGN MATERIAL OR DESIGN VARIABLES FOUND : ANALYSIS ONLY
------------------------
Static Subcase Summary :
---------------------------------- -------- --------
Subcase ID SPC ID FORCE ID
---------- -------- --------
1 11 0
---------- -------- --------Run Type : Analysis Only (No design elements)
Run at location :
/Chethan/20181102_Yoke_IMS_PI_Nineth_Model_64bit/
Scratch file directory :/Chethan/20181102_Yoke_IMS_PI_Nineth_Model_64bit/
Free space: 285.686 GB
Number of CPU processors : 32
************************************************************************************************************************************************
MEMORY ESTIMATION INFORMATION :
-------------------------------Solver Type is: Sparse-Matrix Solver
Direct Method
Current Memory (RAM) : 19617 MB
(Note: MUMPS Solver Allocates Memory Separately.)
Estimated Minimum Memory (RAM) for Minimum Core Solution: 51571 MB
Recommended Memory (RAM) for Minimum Core Solution : 51617 MB
Estimated Minimum Memory (RAM) for Out of Core Solution : 53175 MB
Recommended Memory (RAM) for Out of Core Solution : 54848 MB
Recommended Memory (RAM) for In-Core Solution : 196252 MB
(Note: Memory for MUMPS Solver is Included in Estimation.)
(Note: Minimum Core Solution Process is Activated.)
DISK SPACE ESTIMATION INFORMATION :
-----------------------------------Estimated Disk Space for Output Data Files : 642 MB
Estimated Scratch Disk Space for In-Core Solution : 3559 MB
Estimated Scratch Disk Space for Out of Core Solution : 3559 MB
Estimated Scratch Disk Space for Minimum Core Solution : 6790 MB************************************************************************
BEGINNING ANALYSIS SOLUTION ....
************************************************************************ANALYSIS RESULTS :
------------------
ITERATION 0
List of Auto-SPC d.o.f.s for loadcase 1
Total number of Auto-SPC d.o.f.s = 9378
------------------------------
Grid No. Component
------------------------------
937381 4 5 6
937382 4 5 6
937383 4 5 6
937384 4 5 6
937385 4 5 6
937386 4 5 6
937387 4 5 6
937388 4 5 6
937389 4 5 6
937390 4 5 6
937391 4 5 6
937392 4 5 6
937393 4 5 6
937394 4 5 6
937395 4 5 6
937396 4 5 6
937397 4 5 6
937398 4 5 6
937399 4 5 6
937400 4 5 6
937401 4 5 6
937402 4 5 6
937403 4 5 6
937404 4 5 6
937405 4 5 6
937406 4 5 6
937407 4 5 6
937408 4 5 6
937409 4 5 6
937410 4 5 6
937411 4 5 6
937412 4 5 6
937413 4 5 6
937414 4 5 6
------------------------------
Because of PARAM, PRGPST, 100, Auto-SPC printing is limited to 100 dofs.
Nonlinear iteration summary for Subcase 1
Starting load increment 1 Current increment 5.0000E-002Subcase 1 Load step: 5.0000E-02
--------------------------------------------------------------------------------
Nonlinear Error Measures Gap and Contact Element Status Maximum
Iter Avg. U EUI EPI EWI Open Closed Stick Slip Frozen Plststrn
--------------------------------------------------------------------------------
*** INTERNAL PROGRAMMING ERROR ***
in file 'newahashc.c', at location # 993.
HSAS READ ERROR: 1538844784
************************************************************************
OptiStruct error termination report printed to file
'20181102_Yoke_IMS_PI_Nineth_Model_64bit.stat'.
*** WARNING # 8112
Failed deleting file
'D:/Chethan/20181102_Yoke_IMS_PI_Nineth_Model_64bit/20181102_Yoke_IMS_PI_Nineth_M_1268_05_has.rs~'.
************************************************************************
There were 1 WARNING(s) reported during the run.
************************************************************************0 -
have you tried to solve part of model? Has it gone?
maybe it's so large for your computer?
0 -
Yes the element count is more, so you summarize to be the memory issue? if it is so, is there any solution to make it run?
0 -
Almost 300 GB space is available in my drive.
0 -
Altair Forum User said:
Current Memory (RAM) : 19617 MB
(Note: MUMPS Solver Allocates Memory Separately.)
Estimated Minimum Memory (RAM) for Minimum Core Solution: 51571 MBtry to solve reduced model/part of model.
it's difficult to search mistake in large model.0 -
Hi @Chethan Y C
Can you update the solver to the latest available and check if that helps?
Most of the programming errors are solved in updates.
0 -
Hi,
I have updated the solver to 17.2, but the issue remains the same.
0 -
Hi @Chethan Y C
Can you share the model file, please?
Please use the file transfer link in my signature to share the model file
0 -
- Sorry, i am not supposed to share the model.
- The model has hybrid meshing (Hexa, pyramid,tet), does it cause a problem?
- <?xml version="1.0" encoding="UTF-8"?>
0 -
Hi @Chethan Y C
Altair Forum User said:- Sorry, i am not supposed to share the model.
- The model has hybrid meshing (Hexa, pyramid,tet), does it cause a problem?
- <?xml version="1.0" encoding="UTF-8"?>
Can you share the .out at least so that I can check with developers?
0 -
Hi,
The .out file is already shared(Previous replies).
0 -
0
Altair Employee