Optistruct

Altair Forum User
Altair Forum User
Altair Employee
edited October 2020 in Community Q&A

Hi,

 

I wanted to check, when I run optistruct for topology optimisation, I receive a message after 30 iterations that maximum iterations has reached, and design is infeasible. 

 

What do I do from here, Can I increase the number of iterations.

«1

Answers

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi SUf92,

     

    Please refer to the below Tip and Trick:

    http://www.altairuniversity.com/wp-content/uploads/2015/10/Design-iteration_increase.pdf

     

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi Prakash,

     

    Thank you for helping me, also I was told to do UNIT CONSISTENCY CHECK.

     

    How do I do that?

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi,

     

    That is you have to take care. Maybe the below can be a little help for you...

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited November 2020
    Hi Prakash,
     
    I have to do topology optimisation on rear bulkhead plate, from last years design I ran the analysis to find compliance, I put the compliance values and I tried two different objectives but I am not able to get the correct results, I do not know what to do anymore, I have tried everything there more ways that I have tried but still I am failing to get the results. I have uploaded 2 files. When you have time can you please have a look and tell me what I can do. Also my team manager wants me to use Extrusion as one of the design variable for water jet cutting and Draw design variable for CNC, and I do not know how to use either, when I do I do not get any results.
     
    I also also uploading a picture of the final design from last year so that you can have a better understanding of what it should look like.

     

    <?xml version="1.0" encoding="UTF-8"?>bulkhead last years design.png

    Unable to find an attachment - read this blog

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi,

     

    What is the unit system you are using for your model?

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    I can see a huge violation in constraint values. Can you please explain on how do you came up with compliance constraint values?

     

    FYI

     

     

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi Prakash I did an analysis on the previous bulkhead that was designed, and from the out. file I found these constraint values

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited November 2020

    Hi,

     

    I am attaching the files that I got this information from

    Unable to find an attachment - read this blog

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    The forces and length are in N and mm, while the material young modulus is in MPa, and density is in t/mm^3.

     

    Is this something that I am doing wrong, also how do I set which units I want Hypermesh to be in.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited November 2020

    Hi Prakash,

     

    I think my units were not correct. I changed my units, and I ran the optimisation again. I believe that I am getting close to the results but I am not sure. I still need to make improvements and if you have a look at the attached files and tell me what I could do to make it better. I think I should use the draw or extrusion function but I don't know how to use them properly.

     

    Regards,

     

    Sufian 

    Unable to find an attachment - read this blog

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Well, I was trying with volume fraction and compliance with extrusion. I got some results. 

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi Prakash,

     

    Can you tell me how to use the Draw and Extrusion variables, I don't understand how to use them. If you can make a video or something.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Also the results you got, was it from the latest files that I uploaded?

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Go to Extrusion panel and select the node path along the thickness of the component.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Do I select twist or no twist, and then it asks me. For the no twist it is only primary path but for twist it is primary and secondary.

     

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Instead have a weighted compliance response as objective and volume fraction as constraint.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    But then I don't know what value to put for the upper bound for volume fraction.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi Prakash, 

     

    This is the result I got from using Mass fraction as objective and Compliance dconstraints. I used extrusion with twist.

    <?xml version="1.0" encoding="UTF-8"?>topology with twist extrusion.png

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Can you keep the iso contour threshold value to say 0.3-0.4 and see the results?

     

    Also, why you had twist for extursion, I dont see any twisty shape in your model. So having twist may not help in your case.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    How do I set the threshold value?

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Goto Iso panel (shown in red in the image below) and change the value.

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    I did it with no twist and also with Draw option. But why is it removing material from

    <?xml version="1.0" encoding="UTF-8"?>topology with twist extrusion1.png

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    I set the threshold value, and this is extrusion with no twist. But again why is it removing material from those areas.

    <?xml version="1.0" encoding="UTF-8"?>topology with no twist extrusion.png

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Also this is the result I am getting with the Draw option. I uploaded a picture of the front and back view. Why are they different?

    <?xml version="1.0" encoding="UTF-8"?>topology with draw.png

    <?xml version="1.0" encoding="UTF-8"?>topology with draw-back view.png

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Try this:

    1) Have Weighted compliance as objective and volume fraction as constraints (upper bound say 0.6 and lower bound 0.3)

    2) Have a minimum and maximum member size in your topology model (topology>> Parameters)

     

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    <?xml version="1.0" encoding="UTF-8"?>Capture.JPG

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    What values do I put for the minimum and maximum member size, and with these parameters should I use extrusion.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    MINDIM atleast 3 times the average element size and MAXDIM should be 2 times the mindim.

     

    Yes you can use extrusion.

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    By element size do you mean the mesh element size? Because in that case my mesh element size 4, so my MINDIM will be 12 and my MAXDIM will be 24

  • Altair Forum User
    Altair Forum User
    Altair Employee
    edited April 2016

    Hi Prakash,

     

    This is the result I am getting when using parameters. I set MINDIM to be 12 and my MAXDIM to be 24.

    <?xml version="1.0" encoding="UTF-8"?>topology using parameters.png