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Altair Inspire® Challenge #2: Cycling Shoe Cleat Design

User: "Matthew_Sauer1"
Altair Employee
Updated by Matthew_Sauer1

Road cyclists use plastic cleats on the bottoms of their shoes to create a constant point of contact between their feet and the pedals while riding. 

These cleats are adjustable to accommodate different user’s preferences, and must also resist a combination of compression (downstroke) tension (upstroke) and twisting forces (engage/disengage). 

This challenge is to come up with a design for a cleat that provides sufficient strength, and durability, while limiting the stack height (pedal thickness + cleat thickness + thickness of sole of shoes) and overall weight to please the most demanding weight concious cyclists.  Assume a max normal force of 2500N during the downstroke, an uplift of 300N and a twisting forces.  The model comes with a suggested design space, but can be adjusted to reduce the stack height, etc. if desired.  The choice of optimization is up to you.

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Tip: If you have trouble running an optimization, try running an analysis to ensure the model is behaving as expected.

Level: Easy

Product Required: Altair Inspire (including personal edition)

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The solution can be attached in the comment section of this post. The desired output format is a set of PNG or JPG files showing the solution.

The solution to Challenge Bridge Concept Design can be found Here