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How can I prevent elements from intersecting during an extrusion?

User: "al_par"
Altair Community Member
Updated by Michael Herve

Hi,
I have a 2D mesh of a non-uniform geometry like the one in the picture below.

Screenshot 2025-01-28 123741.png

My goal is to extrude the geometry to make it have a defined thickness, but if I use Elem offset/Solid Layers I get a result like this below, where some elements penetrate each other.

Screenshot 2025-01-28 124523.png

The one shown is not the only area where it happens, it is to give an idea of the problem. Is there a way to stop extrusion in certain areas when elements penetrate each other? I've seen that using Validate/Penetration I can identify individual elements that penetrate each other, but Automatic Intersection/Penetration Fix doesn't solve my problems and tends to deform the geometry. Do you have any solutions?
I'm using HyperWorks 2021.2.

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